Showing posts with label ceramic kilns. Show all posts
Showing posts with label ceramic kilns. Show all posts

Thursday, June 4, 2015

New Toy = More Beads

It's a little over 18 months now since I started my ceramic bead making journey and I think now it's safe to say that unlike some things I've tried, this is not going to be a passing fad - I am so in love! Every book I've read and every experienced ceramicist I've spoken to has told me that working with clay is a life time learning process and I think that's part of the reason I'm so smitten - no chance of me getting bored with this medium.


That said, over the last few months I do feel that things have really started to click as I've gained a better understanding of clay and glaze properties and how they work together during the firing process. I've only scratched the surface of course but I'm beginning to gain confidence and develop an original design style - not that easy in field that is already crammed to the rafters with extremely talented artists but, well worth pursuing for the creative satisfaction that results.


Fortunately, my lovely lovely customers seem to like what I'm doing too and the last few months have been very busy.  The range that developed out of the Spring Hare challenge AJE held earlier in the year has proved to be very popular and my tiny little table top kiln has had to work incredibly hard to produce enough stock for me. So much so in fact that it's actually awaiting some first aid to have it's burnt out elements replaced and that's another part of the learning curve - DIY kiln repairs...never thought I'd be doing that!

My little tabletop Paragon Caldera kiln photo courtesy of Paragon Industries

But with this all this going on and the new ideas I want to try I out I have been thinking that maybe I needed a kiln that was a just a little larger. Being a bit concerned about going bigger I didn't want to rush into anything and discussed the options with my fellow AJE team mates who of course were 100% behind me going out and shopping for new toys... they really are so helpful when it comes to spending money. I decided I needed to actually see a kiln for myself to be sure so on Tuesday I took myself off to see a supplier who had one I was interested in in stock and the rest as they say is history. Said kiln is now in the boot of my car waiting for some musclebound assistance to help me set it up at the weekend.

How much bigger is it I hear you ask...um, well maybe more than just a little - my current kiln has an internal capacity of 7 litres and the new one is 43 litres! Eek - what have I done... that is a helluva lot of beads and I am currently lurching between feelings of delight and sheer panic! Of course a really big advantage is that I'm not limited beads and can now make some bigger pieces too and my little kiln will still be kept busy with smaller runs and bisque firings.

My new grown up Rohde Ecokiln image courtesy of Scarva
So I may be a little quiet over the next few weeks as I start the process of making up enough bisque beads and components to keep this little monster fed (it is still little in the wider world of kilns) . Hopefully while I'm doing that new more new ideas will come to the fore to complement mu existing ranges. I definitely want to develop more mixed beads set like these that I've auctioned recently over at Ceramic Art Bead Market...



It's an exciting time for me and I owe big thanks to all the muddy friends who've encouraged and supported me in my creative endeavours and again to my followers and customers who make it all worthwhile (cue Qwyneth Paltrow moment). Hopefully in a few weeks I'll be back here showing you what me and my new kiln buddy have produced...I can't wait.

Thursday, January 23, 2014

The life of a bead

When I first started making ceramic beads, I didn't have a clue where to start. I searched around on the internet looking for information on how you baked the clay and created all the wonderful textures, colours and effects... I wanted to do everything, (I still do), but all I really knew was that you had to get it very hot for it to work, so you needed a kiln.

From those naïve beginnings, a few years down the line, I do take for granted the process of turning a lump of mud into a ceramic bead or pendant. For even the simplest design, it's a long process. You have to understand your materials, possess skill to create your imaginings, have patience, and a dose of luck to finish up with something worthy of passing on to others.

So today, I'd like to share the process and show you from start to finish the process of making a bead.

It all begins with a bag of mud. I like to use all types of clay, low fire, mid fire, high fire and Raku. Each has it's own properties and produces different results, but today, I'm using low fire earthenware.

Here's a piece of clay ready from the bag.



First, it's rolled in to a shape. I'm just keeping it simple and making a round. This only takes a few seconds, more complicated designs can take as long as you wish to spend on them, minutes to an hour or more.

Then it's poked with a skewer to create the hole.



For a simple bead, that's the end of the creation process, but for something a bit fancier, you have various stages of decoration, adding clay to create more dimension, stamping for texture, carving, shaping and smoothing to create a miniature work of art. The bead is then set aside to dry. Depending on the size of the work and the humidity, which in the rainy UK is usually pretty high, it can take from a day to a week to dry completely.

Once bone dry the clay can go through the first firing. The clay is gradually heated up to it's bisque temperature over a period of around 9 hours, then allowed to cool. If I start my kiln off in the morning, it's usually ready to open by the following morning.

The result is a bisque bead. The clay has transformed and become solid, but is still porous so that you can glaze it.



Next is the glazing. Glaze is made up from chemicals and stains and can be painted, dipped and sprayed. I use commercial glazes which come ready to paint on to your design. Each bead needs up to three coats, carefully applied to ensure a nice finish. When fired to the correct temperature, the glaze turns into a vitreous coating making the bead strong and waterproof. 



After cleaning up the holes to ensure they don't stick to the rods and don't have sharp glaze edges, in they go for another firing. This time, you can go a bit faster as the clay has gone through all the delicate stages of transformation during the bisque firing. My normal earthenware glaze firing takes about 6 hours to reach top temperature and is again left to cool.

Then comes the real fun... opening the lid!


I'm sure any one who creates with clay does the same as me and holds their breath while they take a first peek inside. There are lots of things that can go wrong during a firing, many of which I've experienced, but that just makes it all the more worthwhile when you see a great result from your days of work.




Caroline.


Thursday, October 10, 2013

Mudlarking

For anyone who may not know, 'Mudlark' was the name given to people who scavenged for valuables in the mud of the River Thames at low tide in the 18th and 19th centuries. Now obviously that's not exactly what I've been doing but I have been playing with a different sort of mud with the aim of making something that might have some artistic merit or value...


One of the things I really love about being part of this AJE team is the huge capacity my team mates have for sharing and supporting one another. You may just have noticed in the last couple of weeks that some of them came back from ArtBliss very excited about the new techniques they'd learnt and were eager to put into practice and about this time last week, that excitement got us all talking about mixed media work and where we wanted our creative paths to go.

I'd been saying for a long time that I wanted to have a go at making ceramic beads and I even bought a sample pack of clay way back last year. I only have a small, low temperature kiln so am limited to what I can do and have to admit to being a little bit intimidated by long and what seem to me to be complex firing schedules. But my team mates were having none of that and immediately proffered advice and information on how to get started and, more importantly encourage me to just have a go. Well, they got me so fired up (pardon the pun) that I got up on Friday morning and set straight to making some little tiles for glaze tests and some beads...


I found working with the clay very therapeutic especially as you have so much longer to work with it than you do the metal clay I'm used to where speed is of the essence to keep the clay conditioned. After a couple of hours I had a good few beads which I left to dry so they changed colour to a dusty grey...


At this point I had to do some shopping as I had no kiln furniture or glaze for the latter part of the process and I have to admit that I did disregard some of the advice I'd been given. Karen quite rightly suggested testing just one or two glazes before investing more but I'm afraid that's not in my nature. When I start something new I can't help diving in headlong and I was helpless when faced with an array of gorgeous colours and so of course I bought 10 of them! Some of them are hiding from Karen here...


I also ordered myself a bead firing rack and was very impressed when it arrived the next day until I realised they'd sent the wrong size...how frustrating to have your plans delayed when you're so excited!

But anyway, I needed to bisque fire my beads before I could do any glazing so after pestering people with a mass of questions all weekend I bit the bullet on Monday and put them in the kiln and left them to fire overnight. Next day I was delighted to find this little pile of goodies all intact and crack free - phew!


By Tuesday the replacement bead rack hadn't yet arrived arrived so I set to and glazed my beads so they'd be ready when it did. It was not at all disconcerting that from 10 glazes I could only discern three colours most of which were nothing like the colour they would be when fired!


So yesterday the bead rack arrived...eek! Now I really had to be brave! After another round of questions about cones and ramps and soaks (might seem simple to you ceramic folk but it had my head spinning!) I took a deep breathe, programmed the kiln, shut the door, walked away and started counting down the hours...

The firing finished late last night and I was literally holding my breathe when I opened the kiln and found these...


Not perfect by any means but all in one piece and nothing stuck together so I am totally 'chuffed' (very, very happy) with the results - especially these two...



I would just like to say a huge thank you to the AJE team for their encouragement over the last week, especially Karen and Caroline who have answered and explained endlessly and without whom I couldn't have done it (excuse me while I have a Gwyneth moment...) and who were waiting like expectant grandparents for news last night.

And if you're wondering if I'm hooked...well I was looking at high temperature kilns yesterday and one of these just happened to fall into a shopping cart...oopsie!


So who has something new they want to try but is a bit nervous about giving it a go...do let us know. I would thoroughly recommend diving in if you can as it's such a great feeling of achievement when you do.

Lesley 
The Gosssiping Goddess